Job Description
Job Summary
- We are seeking an experienced and results-driven Production Manager to oversee and manage the company's day-to-day manufacturing operations.
- The successful candidate will be responsible for planning, coordinating and controlling production activities to ensure that products are manufactured efficiently, safely, consistently and in line with established quality standards.
- The role will oversee production personnel, raw materials, equipment, production schedules, process controls and manufacturing output, while working closely with the Quality Control, Procurement, Maintenance, Warehouse and R&D teams.
- The ideal candidate should have strong experience in food manufacturing, food ingredients, spices, seasonings, blending or related FMCG production environments.
Key Responsibilities
Production Management:
- Plan, coordinate and supervise daily production activities.
- Ensure production targets are achieved within approved timelines and budgets.
- Develop production schedules based on customer demand, inventory levels and available resources.
- Monitor production processes to ensure consistent output and product quality.
- Ensure efficient utilization of manpower, machinery, raw materials and other production resources.
- Identify production bottlenecks and implement appropriate corrective actions.
- Monitor production output, efficiency, downtime and production losses.
- Ensure all production activities are properly documented.
Manufacturing Process & Quality:
- Ensure production processes are carried out according to approved SOPs and work instructions.
- Maintain consistency in the production of spices, seasonings, food blends and other manufactured products.
- Work closely with the Quality Control team to ensure products meet established specifications.
- Ensure proper control of critical production parameters such as weighing, blending, mixing, processing and packaging.
- Investigate production-related quality issues and implement corrective and preventive actions.
- Ensure proper handling and storage of raw materials and finished products.
- Minimize product contamination, wastage, rework and production losses.
Raw Material & Inventory Coordination:
- Work with Procurement and Warehouse teams to ensure the timely availability of production materials.
- Monitor raw material consumption against production requirements.
- Ensure proper weighing, issuance and utilization of raw materials.
- Investigate unusual material variances and wastage.
- Support inventory planning based on production schedules.
- Ensure proper batch identification and traceability of raw materials and finished products.
Production Team Management:
- Supervise production supervisors, operators, technicians and other production personnel.
- Allocate responsibilities and shifts according to production requirements.
- Set clear performance expectations and production targets for team members.
- Monitor attendance, productivity and adherence to production procedures.
- Train and develop production staff on operating procedures, quality requirements and safety practices.
- Promote discipline, teamwork and accountability within the production department.
Equipment & Maintenance:
- Ensure production equipment and machinery are properly operated and maintained.
- Coordinate with the Maintenance team to minimize equipment breakdown and production downtime.
- Ensure routine preventive maintenance is carried out according to schedule.
- Report equipment defects and maintenance requirements promptly.
- Monitor equipment performance and identify opportunities for process or equipment improvement.
- Ensure production areas and equipment are properly cleaned and maintained.
Food Safety, GMP & Compliance:
- Ensure compliance with applicable food safety, hygiene and manufacturing standards.
- Enforce Good Manufacturing Practices (GMP) across the production floor.
- Ensure production personnel comply with hygiene and PPE requirements.
- Work with Quality Assurance to maintain HACCP and other food safety requirements.
- Ensure proper sanitation and cleaning procedures are followed.
- Support internal and external quality, food safety and regulatory audits.
- Ensure production records and documentation are complete and accurate.
Production Planning & Cost Control:
- Prepare production plans and schedules based on demand and available capacity.
- Monitor production costs and identify opportunities to improve cost efficiency.
- Reduce raw material wastage, product losses, downtime and unnecessary labour costs.
- Monitor production yield and material conversion rates.
- Recommend process improvements that can increase productivity and reduce operating costs.
- Provide management with regular updates on production performance.
Product Development & R&D Support:
- Work closely with the R&D and Technical teams during product trials and scale-up activities.
- Support the transition of new products from development into commercial production.
- Ensure new formulations can be produced consistently at commercial scale.
- Provide feedback on production challenges and process requirements during product development.
- Support trials, demonstrations and production validation where required.
Health, Safety & Environmental Management:
- Ensure a safe working environment across the production facility.
- Enforce compliance with company health and safety policies.
- Ensure appropriate PPE is available and properly used.
- Identify and report production-related hazards.
- Investigate accidents and incidents and recommend preventive measures.
- Ensure proper handling of chemicals, machinery and other potentially hazardous materials.
Reporting & Performance Management:
- Prepare daily, weekly and monthly production reports.
- Monitor key production metrics and provide performance analysis to management.
- Track production volume, yield, wastage, downtime, efficiency and quality deviations.
- Maintain accurate production records and batch documentation.
- Provide recommendations for improving production capacity, efficiency and profitability.
Key Performance Indicators (KPIs)
- Production output versus target
- Production efficiency
- Production yield
- Raw material utilization
- Reduction in production wastage
- Machine/equipment downtime
- On-time production completion
- Product quality compliance
- Batch consistency
- Production cost per unit
- Labour productivity
- GMP and food safety compliance
- Reduction in customer / product quality complaints.
Requirements
- Bachelor's Degree or HND in Food Science & Technology, Food Engineering, Chemical Engineering, Industrial Engineering, Production Engineering, Biochemistry, Microbiology or a related field.
- 5–8 years of relevant experience in food manufacturing, FMCG, food ingredients or a related production environment.
- At least 3 years in a supervisory or managerial production role.
- Experience in spices, seasonings, food blends, sauces, dry ingredients or related food manufacturing will be highly advantageous.
- Strong understanding of food production processes and manufacturing principles.
- Good knowledge of GMP, HACCP, food safety and quality management systems.
- Experience managing production teams and shift-based operations.
- Strong knowledge of production planning, inventory control and process improvement.
- Ability to analyze production data and identify operational inefficiencies.
- Strong leadership, problem-solving and decision-making skills.
- Proficiency in Microsoft Office and relevant production/inventory management systems