Job Description
Department: Maintenance
Reports To: Mechanical Supervisor / Fleet Maintenance Supervisor
Job Overview
- The Diesel Mechanic is responsible for the inspection, diagnosis, maintenance, servicing, and repair of diesel-powered vehicles, heavy equipment, generators, mobile machinery, and auxiliary systems to ensure safe, reliable, and efficient operations.
- The role supports plant and fleet availability through the effective execution of preventive, predictive, and corrective maintenance activities while ensuring compliance with safety, quality, and environmental standards.
- The successful candidate must possess strong mechanical troubleshooting skills, hands-on experience with diesel engines, and the ability to work effectively in a manufacturing, construction, or heavy industrial environment.
Key Responsibilities
- Perform Preventive Maintenance: Conduct scheduled preventive maintenance on diesel engines, generators, forklifts, trucks, hydra cranes, and other heavy-duty equipment in accordance with maintenance schedules and OEM recommendations.
- Diagnose Mechanical and Engine Faults: Inspect, troubleshoot, and diagnose faults in diesel engines, fuel systems, hydraulic systems, transmission systems, cooling systems, and associated components.
- Carry Out Repairs and Overhauls: Perform repair, overhaul, replacement, and reconditioning of diesel engine components, including injectors, turbochargers, pistons, pumps, radiators, and transmission units.
- Inspect and Maintain Hydraulic Systems: Maintain and repair hydraulic pumps, cylinders, hoses, valves, and other hydraulic components to ensure optimum equipment performance.
- Test and Commission Equipment: Conduct post-maintenance testing, performance checks, and commissioning activities to verify equipment reliability and readiness for operation.
- Maintain Maintenance Records: Accurately document inspections, repairs, spare parts utilization, maintenance activities, and equipment history in maintenance management systems and logbooks.
- Ensure Compliance with HSE Standards: Comply with Permit-to-Work (PTW), Lockout/Tagout (LOTO), PPE requirements, housekeeping standards, and all Health, Safety, and Environmental regulations during maintenance activities.
Basic Technical Competencies and Skills:
The ideal candidate should demonstrate competency in:
- Maintenance and repair of diesel engines and heavy-duty equipment.
- Troubleshooting of fuel injection, combustion, and engine performance systems.
- Knowledge of hydraulic and pneumatic systems.
- Maintenance of generators, trucks, forklifts, hydra cranes, and construction equipment.
- Ability to read and interpret mechanical drawings, technical manuals, and schematics.
- Use of diagnostic and testing equipment.
- Preventive and corrective maintenance practices.
- Knowledge of engine overhauling and component replacement techniques.
- Understanding of lubrication systems and cooling systems.
- Knowledge of workplace safety procedures and industrial maintenance practices.
- Good analytical, problem-solving, and troubleshooting skills.
- Effective communication and teamwork skills.
Qualification and Experience
Educational Qualification:
- National Diploma (ND) in Mechanical Engineering, Automotive Engineering, Heavy Equipment Maintenance, or a related technical discipline;
OR
- Trade Test Grade I, II, and III in Diesel Mechanics, Automotive Maintenance, Mechanical Engineering Trade, or a related technical field.
Professional Certification (Added Advantage):
- Diesel Engine Maintenance Certification.
- Heavy Equipment Maintenance Certification.
- Automotive Diagnostic Systems Certification.
- HSE Certification.
Experience:
- Minimum of three (3) years' industrial experience in diesel engine maintenance, fleet maintenance, construction equipment maintenance, power generation, manufacturing, fertilizer, mining, cement, oil and gas, or related industrial operations.
- Proven experience maintaining diesel-powered trucks, generators, forklifts, mobile equipment, and heavy-duty machinery will be an added advantage.
Desired Attributes:
- Strong commitment to safety and quality.
- High level of mechanical aptitude and attention to detail.
- Ability to work independently and under pressure.
- Good troubleshooting and diagnostic capability.
- Strong teamwork and interpersonal skills.
- Ability to manage multiple maintenance tasks effectively.
- Willingness to work shifts, overtime, and emergency maintenance assignments when required.