Granulation Machine Operator at Sagar Vitaceuticals Nigeria Limited

Job Overview

Location
Lagos, Lagos
Job Type
Full Time
Date Posted
4 days ago

Additional Details

Job ID
154873
Job Views
24

Job Description






Job Summary




  • The Granulation Machine Operator is responsible for operating, monitoring, and maintaining granulation equipment used in the manufacture of pharmaceutical products.

  • The operator ensures that granulation processes are carried out in accordance with Good Manufacturing Practices (GMP), Standard Operating Procedures (SOPs), and approved Batch Manufacturing Records (BMRs) to produce high-quality products that meet regulatory and company standards.



Key Responsibilities




  • Operate high-shear granulators, fluid bed granulators, rapid mixer granulators (RMG), or other granulation equipment according to approved procedures.

  • Review Batch Manufacturing Records (BMRs) and ensure all materials and equipment are available before production.

  • Weigh, load, and process raw materials according to approved formulations.

  • Monitor critical process parameters such as mixing time, impeller speed, chopper speed, temperature, and moisture content.

  • Perform wet or dry granulation processes as specified in manufacturing instructions.

  • Conduct in-process checks and report any deviations or abnormalities immediately.

  • Record production data accurately in batch records and equipment logbooks.

  • Clean and sanitize granulation equipment and work areas according to cleaning SOPs.

  • Perform line clearance before and after production activities.

  • Assist in equipment setup, changeovers, and basic preventive maintenance.

  • Ensure compliance with Good Manufacturing Practices (GMP), Good Documentation Practices (GDP), and health, safety, and environmental regulations.

  • Identify equipment malfunctions and notify the maintenance department promptly.

  • Minimize material loss and prevent cross-contamination during production.

  • Participate in process validation, equipment qualification, and continuous improvement initiatives.

  • Support internal audits, regulatory inspections, and quality investigations when required.

  • Maintain proper housekeeping and ensure a clean, organized production environment.

  • Follow all company policies regarding safety, hygiene, and personal protective equipment (PPE).



Key Performance Indicators (KPIs)




  • Compliance with GMP and SOP requirements.

  • Production output achieved against planned targets.

  • Batch right-first-time (RFT) performance.

  • Accuracy and completeness of production documentation.

  • Equipment uptime and operational efficiency.

  • Reduction in material waste and product losses.

  • Zero critical deviations attributable to operator error.

  • Compliance with safety and housekeeping standards.

  • Successful completion of training and competency assessments.



Qualifications




  • High school diploma, National Diploma (ND), Higher National Diploma (HND), or Bachelor's degree in Pharmacy, Chemistry, Microbiology, Biochemistry, Industrial Chemistry, Chemical Engineering, or a related science discipline.

  • Previous experience in pharmaceutical manufacturing is preferred.

  • Knowledge of pharmaceutical production processes and GMP requirements is an advantage.

  • Ability to understand Batch Manufacturing Records (BMRs), SOPs, and production documentation.



Required Skills:




  • Knowledge of granulation processes with pharmaceutical manufacturing experience

  • Ability to operate and troubleshoot granulation equipment.

  • Good documentation and record-keeping skills.

  • Strong attention to detail and accuracy.

  • Good communication and teamwork skills.

  • Ability to work under pressure and meet production targets.

  • Basic mechanical aptitude.

  • Knowledge of workplace safety and hygiene practices.

  • Computer literacy is an added advantage.



Working Conditions:




  • Work is performed in a controlled pharmaceutical manufacturing environment.

  • Use of personal protective equipment (PPE) is mandatory.

  • May require shift work, weekends, or overtime based on production schedules.

  • Standing for extended periods and handling production materials may be required.



Authority:

The Granulation Machine Operator has the authority to:




  • Stop equipment if unsafe conditions or quality issues are identified.

  • Report deviations, equipment faults, and non-conformances immediately.

  • Recommend process improvements to enhance safety, quality, and productivity.



Core Competencies:




  • Integrity and accountability

  • Attention to detail

  • Quality consciousness

  • Teamwork and collaboration

  • Time management

  • Problem-solving skills

  • Safety awareness

  • Adaptability and willingness to learn.



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