We are seeking a highly experienced and detail-oriented Quality Control (QC) Superintendent to oversee the quality assurance and control processes in our plastic manufacturing facility. The ideal candidate will have a strong background in polymer and plastic production, including extrusion, injection molding, thermoforming, or blow molding, and a deep understanding of quality systems, regulatory standards, and continuous improvement methodologies.
Key Responsibilities:
Lead and manage the Quality Control team across all shifts, ensuring compliance with company quality standards and regulatory requirements.
Develop, implement, and monitor quality control procedures and test methods for raw materials, in-process products, and finished goods.
Ensure that all quality systems align with ISO 9001, FDA, or other applicable industry standards.
Oversee internal and external audit processes, including corrective and preventive action (CAPA) programs.
Review and approve quality documentation, including inspection reports, non-conformance reports (NCRs), and statistical process control (SPC) data.
Interface with production, engineering, R&D, and supply chain teams to resolve quality issues quickly and effectively.
Manage customer complaints and work closely with clients to ensure product specifications are met.
Train and mentor QC inspectors and technicians to maintain high performance and continuous improvement culture.
Lead root cause analysis and problem-solving activities using tools like 5 Whys, Fishbone Diagrams, and FMEA.
Drive continuous improvement projects using Lean, Six Sigma, or similar methodologies to enhance product quality and reduce waste.
Qualifications:
Bachelor’s degree in Engineering, Chemistry, Polymer Science, or related field. Master's degree is a plus.
5+ years of quality control experience in a plastic manufacturing environment.
Proven knowledge of plastic processing techniques (e.g., extrusion, molding).
Solid understanding of ISO 9001, GMP, and regulatory compliance standards.
Strong leadership skills and experience managing cross-functional QC teams.
Excellent analytical and problem-solving skills.
Proficient in quality management tools and statistical analysis software (e.g., Minitab, SPC tools).
Strong written and verbal communication skills.
Preferred Skills:
Certifications such as CQE (Certified Quality Engineer), CQA (Certified Quality Auditor), or Six Sigma Green/Black Belt.
Experience with ERP systems and MES software in a manufacturing environment.
Familiarity with environmental regulations and sustainability practices in plastics.